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EIDX/CompTIA ConsignmentScenario IV
Consignment with Consumption-Based Supplier Managed Inventory
The buyer has inventory deposited in a third-party warehouse contracted by the buyer.  Inventory owned by the buyer remains on the buyer's books and warehouse does not take ownership at any time.  The buyer may also deposit inventory consigned to it by a seller.  To the seller, the Third-Party Warehouse is just another location of the buyer’s; legal terms for liability established between buyer and warehouse, and between buyer and seller for inventory consigned to the buyer by the seller.  Replenishment takes place per appropriate two-party Replenishment Scenario; parts are received into warehouse. When inventory is needed, the buyer sends pull signal to warehouse, and warehouse shipment advice and transfer receipt advice used by both parties to trigger the increment or deduction of on-hand inventories.    For inventory consigned to the buyer by its seller, It is critical for buyer to have accurate visibility of the inventory levels and status at warehouse to report to seller.   The warehouse performs inventory counts and sends inventory reports and adjustment notices used to keep inventory levels and status in synch with the buyer.


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Step

Description 

1.

Replenishment Scenario - The buyer may or may not have products on a consignment program between the buyer and seller. 

  • For parts that will not be on a consignment program with the seller, the buyer and establish the appropriate two-party replenishment process.
  • Consignment Scenario - If there is a consignment program between buyer and seller, the buyer establishes the appropriate two-party consignment process with the seller, including appropriate replenishment (Order and Forecast) models, and reporting of inventory balances.
2. Logistics Scenario - The seller drop-ships inventory to the buyer's warehouse.
3. Inventory Management Model 8 - The buyer notifies the warehouse when inventory is being drop-shipped from its (the buyer's) supplier to the warehouse.  The buyer also notifies the warehouse when inventory is being transferred from an in-house stores. The warehouse notifies the buyer when the transferred or shipped goods have been received.
4. Logistics Scenario - For goods drop-shipped to the buyer's warehouse, the Buyer sends Receipt Advice to the supplier.

5.

Financial Scenario - Seller invoices buyer or payment is triggered per appropriate Billing or Payment model.

6. Inventory Management Model 1 - (Optional) Inventory is physically located at the warehouse facility.  The warehouse performs inventory counts and reports to seller (scheduled, as-needed, or at seller request). Buyer may invoice for inventory shrinkage depending on the terms of the consignment agreement.
7. Debits and Credits Model 5 - If inventory shrinkage is reported, the buyer may request a debit from the next payment to the warehouse.
8. Financial Scenario - The warehouse invoices the buyer for services or payment for services is triggered per appropriate Billing or Payment model. 

9.

Inventory Management Model 9 - Buyer sends Warehouse Shipping Order to Warehouse when parts need to be shipped to the Buyer's facility. Warehouse sends Stock Transfer Ship Advice to let buyer know parts have been shipped. When inventory arrives, Buyer sends Warehouse Stock Transfer Receipt Advice to Warehouse.

10.

Inventory Management Model 10 - The Warehouse sends Inventory Adjustment Advice to the buyer to report any adjustments due to inventory counts.  If there is inventory shrinkage, the buyer may request a debit from money owed the warehouse for services,  depending on the terms of the consignment agreement.

The buyer may send Inventory Adjustment Advice to the warehouse to report a variance noted, to ask the warehouse to put inventory on hold or reserve it for a specific purpose, request disposal of inventory, notify of a product recall, etc.

Activity Diagram

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Step Description
A. At Start State A, the buyer and seller have agreed upon terms and are ready to launch a Replenishment Cycle.
1.

The Replenishment Scenario on this diagram is an example.  The buyer (the seller's customer) may or may not have products on a consignment program between the buyer and seller.  If there is a consignment program between buyer and seller, the buyer and seller establish the appropriate two-party Consignment Scenario, including appropriate Replenishment Scenario, and reporting of inventory balances. 

For parts that will not be on a consignment program with the buyer, the buyer and seller establish the appropriate two-party Replenishment Scenario.

B. At End State B, the buyer has received the seller's order acknowledgment and now waits for a shipment of goods.
C. At Start State C, the seller is ready to drop-ship goods to the buyer's warehouse.
2. A Ship Notice is sent to the buyer per the appropriate Shipment Scenario.
3. Inventory Management Model 8:  The buyer sends the warehouse a notification that inventory is being shipped to it, either from the buyer's in-house stores or via drop-shipment from the buyer's supplier.  The warehouse notifies the buyer  when the transferred or shipped goods have been received.
4. The buyer notifies the seller that the goods have been received.
D. At End State D, the seller knows that the inventory has been received by the buyer's warehouse.  The warehouse does not take title to the inventory.
5. Seller invoices buyer or payment is triggered per appropriate Billing or Payment model.
E. At End State E, the goods have been shipped to the buyer and the buyer has made payment to the seller.
F. At Start State F, the warehouse and buyer have agreed that the warehouse will report the status of the consigned inventory to the buyer (scheduled, as-needed, or at buyer request).
6. Inventory Model 1 - The warehouse  performs inventory counts and reports to buyer.
G. At End State G, there are no billable shrinkages reported, so buyer is not triggered to request a debit from the warehouse for lost inventory; the buyer and warehouse are in synch about the inventory levels in the Consignment Warehouse.  Note:  For inventory the seller has consigned to the buyer, the buyer will provide inventory reporting per the Consignment Scenario being used.
7. If shrinkages are reported, the buyer asks for a debit to be taken from what it owes the warehouse for services.
H. At End State H, the seller has requested a debit from the warehouse and the warehouse has responded.
I. At Start State I, the buyer needs inventory transferred in-house from the warehouse.
8. The buyer sends a Shipping Order to the Warehouse with instructions to ship goods to the buyer.  The Warehouse sends Warehouse Shipping Advice to let buyer know parts have been shipped.  The buyer sends notification to the warehouse when the parts have been received in-house.
J. At End State J, the buyer is in possession of the inventory shipped from the warehouse.
K. At Start State K, the warehouse is ready to begin a billing cycle.
9. The warehouse invoices the buyer for services or payment for services is triggered per appropriate Billing or Payment model.
L. At End State L, the payment has been made to the warehouse.
M. At Start State M, the warehouse has determined that an inventory adjustment needs to be reported to the buyer.
10. Warehouse reports inventory adjustments to buyer.  Resolving discrepancies is usually handled manually.
N. At End State N, there are no billable shrinkages reported, so buyer is not triggered to request a debit from the warehouse for lost inventory.
O. At Start State O, the buyer has determined that it is necessary to request that the warehouse make one or more inventory adjustments.
11. The buyer may send Inventory Adjustment Advice to the seller to the warehouse to report a variance noted, to ask the warehouse to put inventory on hold or reserve it for a specific project, notify of a product recall, etc.
P. At End State P, the warehouse and buyer are in synch about the inventory levels and inventory status in the warehouse.

 


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